ONE-STOP WASTEWATER TREATMENT EQUIPMENTS
Gravity Thickening Belt Filter Press Sludge dewatering for low concentration
Product Application
Belt Filter presses are intended for the mechanical dewatering of wastewater sludge, as well as of the water conditioning sludge, and of the industrial slimes. Belt filter presses are used extensively at the wastewater treatment plants due to its high productivity and reliability.
Widely used in a variety of industries, the FTBH series belt filter press combines the thickening and dewatering into an integrated machine for sludge and wastewater treatment. FTB series belt filter press is suitable for municipal sewage , paper&pulp sewage , printing&dyeing sewage , leather&ta-nnery sewage , electronic-plating sewage , metal-processing sewage , stone&mining sewage , food&beverage sewage ,livestock sewage , slaughter house sewage , excretion sewage , water purifying sewage etc.Different gravity thickening belt filter sludge dewatering machine model for reference
| Model Item | FTE3-1000 | FTE3-1250 | FTE3-1500 | FTE3-2000 | FTE3-2500 | FTE3-2500L | FTE3-3000 | Remark | ||
| Belt Width(mm) | 1000 | 1250 | 1500 | 2000 | 2500 | 2500 | 3000 | |||
| Low Consistency | Treating Capacity(m3/h) Inlet Consistency(S.S.0.4~0.8%) | 19~25 | 26~35 | 38~50 | 50~65 | 65~85 | 75~100 | 95~125 | Depends on the sludge feature | |
| Dried Sludge D.S.(kg/h) | 76~150 | 104~210 | 152~300 | 200~390 | 260~510 | 300~600 | 380~750 | |||
| Medium Consistency | Treating Capacity(m3/h) Inlet Consistency(S.S.0.8~1.5%) | 15.5~19 | 20.5~26 | 30.5~38 | 41~50 | 54~65 | 64~75 | 80~95 | ||
| Dried Sludge D.S.(kg/h) | 124~233 | 164~308 | 244~458 | 328~615 | 432~810 | 512~960 | 640~1200 | |||
| Water Conten's Rate(%) | 75~85 | 75~85 | 75~85 | 75~85 | 75~85 | 75~85 | 75~85 | |||
| Power Consumption (KW) | Driving Motor(Speed Variable) | 0.37 | 0.37 | 0.75 | 1.1 | 2.2 | 2.2 | 3 | ||
| Disposal Agitator Motor | 0.37 | 0.37 | 0.37 | 0.55 | 0.55 | 0.55 | 0.75 | |||
| Belt Thickener(Speed Variable) | 0.37 | 0.37 | 0.55 | 0.55 | 0.75 | 0.75 | 1.5 | |||
| Lower Collecting Tray for Pressed Filtrate | None | None | None | None | None | None | None | |||
| External Dimensions (mm) | L | 5200 | 5200 | 6350 | 6350 | 6600 | 7400 | 7400 | Please ask for the actual Dimension before ordering | |
| W | 1660 | 1910 | 2160 | 2660 | 3160 | 3210 | 3710 | |||
| H | 2960 | 3000 | 3000 | 3060 | 3080 | 3180 | 3180 | |||
| Base Dimension L1×H1(mm) | 3850×2400 | 3850×2440 | 4850×2440 | 4850×2500 | 4950×2520 | 5750×2620 | 5750×2620 | |||
| Base Dimension L2×W1(mm) | 2580×1420 | 2580×1670 | 3350×1920 | 3350×2420 | 3460×2940 | 4065×2940 | 4065×3440 | |||
| Reference Weight(kg) | 1750 | 2050 | 2800 | 3350 | 4100 | 4700 | 5600 | |||
| Remark:Shanghai Fuchan will reserve the modifying right of the above specifications. | ||||||||||
Main Features
Filter Press cloth pneumatic tension and Position correctingBearing (Sealed and waterproof bearing) ASAHI brand.
Driving and rectifying roller with rubber coating and other rollers are SS304 material.
Filter cloth is frequency control.
Gear motor SEW brand .
1) Integrated rotary drum thickening dewatering treatment process.
2) Wide range of normal applications.
3) Installation is easy due to the compact structure and normal sizes.
4) Automatic, continuous, simple, stable and safe operation.
5) Operation is environmentally friendly due to the low energy consumption and low noise levels.
6) Easy maintenance ensures the longevity of operation.
7) The pneumatic adjustable tension achieves an ideal effect in compliance with treatment effect.
1. Sludge pump into the mixing reaction tank, sufficiently stir and fully mixed with the polymer solution from polymer dosing system.
2. Sludge is rapidly flocculate into large particles by the fine particles, and large-group flocs formed into the network structure, then flow into the gravity pre-dehydration thickener .
3. Most of the free water is released through the filter cloth of the gravity thickener . The effluent is collected by the filtrate tray and pre-separated from the solid sludge.
4. The pre-dewatered sludge is slid onto the upper filter belt and then transferred to the lower filter belt. Between the upper and lower filter belt, under the action of step-by-step pressure and shear force further dewatering sludge cake discharged.
Machine pictures at customer site for reference
Belt press main parts
| Aftersales service |
| 1. MECHANICAL WARRANTY „ Warranty: 12 months after successful commissioning or 18 months after ex-work delivery which is early. Life-long maintenance supprot is provided. Beyond warranty, we will supply all spares at the best price in time. 2. COMMISSIONING, SUPERVISON, ERECTION AND TRAINING „The seller will provide technical support etc for commissioning, and if require engineers on site for guiding erection, commissioning and operators training ¨3. Scope of Buyer's Responsibility „ Civil works. „ Feeding pump, pipes, bolts or pipe connectors. „ Feeding tank, filtrate collecting tank and air station. „ External electrical cables and external switch gear. „ Instrument and communication cables to Plant Control System. |
Shanghai Fuchan Company Profile
| Shanghai Fuchan Machinery is a manufacturer specializing in developing, manufacturing and marketing Waste Water Treatment equipments . The Company operates with modern managerial mechanism, sound QC/QA system, domestic first-class design ability of sludge dewatering machinery and equipment, and R&D capacity for new products, and is equipped with advanced production technology and facilities. We are accredited to ISO-9001, SGS, and CE. The Company has more than 50 employees (including subsidiaries) by the end of 2018. The Company is equipped with the domestic advanced processing facility, large gantry type CNC machining and milling machining center, vertical machining centers, vertical lathes, and other advanced facilities. We have the most reliable reputation in complete sets in the Industry and Municipal Waste Water Industry. Shanghai Fuchan focuses on Waste Water Treatment applications, with a variety of related products, to meet the demands of dewatering, sludge volume reduction and sludge drying. Our major products are Polymer Preparation System, Sludge thickener, Belt press Sludge dewatering ,Screw Press dewatering ,Lime stabilization system,sludge deep dewatering system and sludge dryer. The Company has established long term cooperation relationship with China's Waste Water Treatment Plant such as Sembcorp, HHO, Safbon, and Municipal design institute in Shanghai, Nanjing, Beijing and Wuhan City and Pharmaceutical Industry such as Roche,Yunnan Baiyao, MediPharma; Paper making industry such as APP, Metallurgical Industry : Baogang Group, Shougang Group and some other famous group such as Tsingtao Beer, FOXCONN, CHINA TABACOO,CHERY AUTOMOBILE. Shanghai Fuchan has an extensive sales network that covers China, and we also had supplied machine to Mongolia, Australia, Peru, Mexico, Chile ,Spain, Russia ,Malaysia, Indonesia ,America, and Singapore. Aiming at the industrial development tendency, we insist products of "high technique, high quality". Fuchan's tech service team and sales team are available all the year round in China and overseas, providing supports to our clients. |